JYLS-500 Rubber Granulator

Application

It is the machine to pulverize tire blocks or other rubber blocks into granules, the output size is controlled by screen nets, you can install different size of screen net to get different size of rubber granules, and it use YG10 Tungsten steel (high quality hard alloy) as its blades.

Structure

It mainly consists of frame, motor, main shaft, pulverizing mechanism, feed hopper, pulverizing chamber, 8 rotating knives, 4 fixed blades, screen net, etc.

Principle

Feed material via the feeding hopper, the motor drive the main shaft and rotation knives rotate, to make relative motion with fixed blades, so that to shear the tire (rubber) blocks into granules till the granule come out through the screen net holes and be collected by the outlet hopper.

Specification and Prices

Function Sketch and Main Part

Function Sketch of JYLS-500 Rubber Granulator

Knives and Screen Net Location in JYLS-500 Rubber Granulator

Rotation Knife and Fixed Knife of JYLS-500 Rubber Granulator

Output Photo

Due to Steel Radial Tire only contain rubber and steel wire, almost no fiber inside, so that Steel Radial Tire Blocks from JYQK-45 Tire Block Cutter or from Tire Shredder Machines can be crushed by this machine to rubber granule directly as below photo showing.

Steel Radial Tire Granules from JYLS-500 Rubber Granulator, you can  use JYCX-200 Magnetic Conveyor to separate out the steel wire.

Due to Fiber Bias Tire and car tire sidewalls only contain rubber and fiber, almost no steel inside, Fiber Bias Tire Blocks from JYQK-45 Tire Block Cutter or from Tire Shredder Machines also can be crushed by this machine to rubber granule directly as below photo showing.

Fiber Bias Tire Granules from JYLS-500 Rubber Granulator,need to pass JYXF-500 Fiber Separator to Remove Fly Fiber, for ensuring no fiber fly in crushing process, need to use JYC-100 whirlwind collecting machine to collect the fly fiber which fly out from the machine in crushing process.

Due to car tires treads contain both Steel and Fiber, if crushed by this machine directly, it will cause the steel wire and fiber hook each, so that can not separate them completely, need to use JYQQ-750 Car Tire Sidewall Cutter to remove two sidewalls and JYCD-250 Car Tire Tread Amputator to Cut Tire Tread Ring into Tire Tread Belt, then use JYTGF-300 Car Tire Tread Belt Pulverizing line to Crush and Separate Steel Ply Rubber Granule and Fiber Ply Rubber Granule, then crush  Steel Ply Rubber Granule and Fiber Ply Rubber Granule separately, or crush  Steel Ply Rubber Granule with Steel Radial Tire Blocks and crush Fiber Ply Rubber Granule with Fiber Bias Tire Blocks,etc.

After removing the steel wire and fiber, you can use JYYZS-800 Circular Vibration Screen to Separate different size of rubber granule as below photo.

4-5mm Rubber Granule from JYLS-500 Rubber Granulator and Screen out by JYYZS-800 Circular Vibration Screen

3-4mm Rubber Granule from JYLS-500 Rubber Granulator and Screen out by JYYZS-800 Circular Vibration Screen

2-3mm Rubber Granule from JYLS-500 Rubber Granulator and Screen out by JYYZS-800 Circular Vibration Screen

If you use it to cut other rubber into granules, such as tire flaps, cable skin, shoe base, etc, due to various rubber has different colors, you will get different color rubber granules as below:

5-6mm Color Rubber Granule from JYLS-500 Rubber Granulator

Connection with other machines

JYLS-500 Rubber Granulator Connect a JYC-100 Collecting Machine

JYLS-500 Rubber Granulator Connect a JYXF-150 Fiber Separator

JYLS-500 Rubber Granulator Connect a JYXF-200 Fiber Separator

Two JYLS-500 Rubber Granulators Connect to Same JYXF-200 Fiber Separator and one Granulator Be Fed from Top

Two JYLS-500 Rubber Granulators Share Same JYC-100 Collecting Machine and Connected by JYCX-200 Magnetic Conveyor and Belt Conveyor

Two JYLS-500 Rubber Granulators Be Fed from Top and Connected to Same JYC-100 Collecting Machine

Photo of shipment

Two JYLS-500 Rubber Granulators In Container Ready For Shipment

JYLS-500 Rubber Granulators With Straight Connector on Top According to Buyer’s Requirement

JYLS-500 Rubber Granulators With Elbow Connector on Top According to Buyer’s Requirement

Video

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